Concrete
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Data
Technical Data Sheet - Boncrete 405
Product Name
Boncrete™ 405
Manufacturer
Bonstone Materials Corporation
Download 405 Technical Data Sheet PDF
309
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Product Description
A two-component, exterior grade, clear, medium viscosity epoxy.
Basic Uses
- Stone or concrete crack injection, patching and mending
- Bonding stone
or hardened concrete to hardened concrete
- Bonding new concrete to
existing concrete
- Anchor bolt adhesive
- Bonding stone and concrete to other construction
materials
- Bonding stone to stone
- General purpose adhesive for wood, concrete,
metal
Limitations
Use on stone free of oil, grease, wax, coatings and other contaminates.
Applicable
Standards
Meets ASTM C-881, Types I, II, IV, V; Class C, Grade 2
Technical Data
Cured Properties
| Mix ratio |
2 parts 405 Part A, to
1 part 405 Part B by volume |
| Pot life @ 75°F |
25 minutes |
Mixed Properties
| Initial Set Time @ 75°F |
3 hours |
| Full cure time @ 75°F |
within 24 hours |
| Property |
Values |
Test Methods |
| Tensile Strength: |
9469 psi |
ASTM D-638 |
| Tensile Modulus: |
228000 psi |
ASTM D-638 |
| Tensile Elongation: |
0.027 |
ASTM D-638 |
| Compressive Strength: |
13010 psi |
ASTM D-695 |
| Compressive Modulus: |
327000 psi |
ASTM D-695 |
| Flexural Strength |
17180 psi |
ASTM D-790 |
| Flexural Modulus |
498000 psi |
ASTM D-790 |
| Shore D Hardness |
80 |
ASTM D-2240 |
| Heat Distortion Temperature |
135°F |
ASTM D-648 |
Installation
General Instructions
(If using cartridges, additional usage directions are available. See
our information sheet labeled "Cartridge use directions".)
See separate doweling, laminating, and patching instructions for more
specific instructions. CSI format specifications are available.
Surface
Preparation and Use
Use gloves, wear eye protection, and avoid skin contact. When grinding
cured joints, wear a dust mask. Substrate to be bonded must be completely
dry and dust-free. Mix only the amount of epoxy which can be used in
10 minutes. Avoid stressing joint before complete cure of epoxy. Mask
areas which must be kept free of epoxy. Clean uncured epoxy from tools
with toluene or xylene. Remove cured epoxy mechanically.
Mixing Instructions
All materials should be at or above 55°F. Combine the two ingredients
at the following volume ratio: two parts 405 Part A to one part 405 Part
B. Mix thoroughly--- ingredients must be blended homogeneously for proper
cure.
Temperature Dependency
Temperature will affect the working properties of the material. Approximately
every 15°F results in doubling the speed of cure. Therefore, at 90°F
set time is cut in half, at 60°F the set time is doubled. Do not
use on a substrate at a temp. below 55°F.
Coverage
Approximately 30 square feet per gallon when applied at 50 mils (1/16th
of an inch). 231 cubic inches per gallon.
Availability
Packaging and Storage
Boncrete™ 405 is available in quarts, gallons, and 5 gallon pails,
and 300ml and 150ml cartridges. Shelf life is approximately one year
if kept in unopened cans in a dry area at 75°F.
If BONCRETE™ 405
Part A is exposed to below room temperature conditions for extended periods
of time, it may crystallize, giving it a stiff,
grainy consistency. The product must be reconstituted before use by heating
it to 150°F. Stir until it becomes a homogeneous liquid.
Warranty
This warranty is limited to replacement of defective material and freight
charges to destination only. Bonstone Materials Corp. is not responsible
for consequential damages.
Maintenance
Designed for application in areas inaccessible to maintenance procedures.
Technical Service
Specification Service
- Specifications for various applications
- Specification writing dept.
for unique applications
This information is furnished without
warranty, representation, inducement, or license of any kind, except
that is is accurate to the best
of Bonstone Material
Corporation's (BMC) knowledge or obtained from sources believed
by BMC to be accurate, and BMC does not assume any legal responsibility
for use
of reliance
upon same. User must determine if the product, process, or
information described is suitable to the intended application. Before
using any
chemical, read
its label and Material Safety Data Sheet.
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